High-performance hoses for robotics and automation applications
Engineered for robot smiles!
Say goodbye to downtime and hello to optimized efficiency with our customized, high-performance hoses designed specifically for the demands of robotics and automation. Get the precision and durability your robots deserve.
Strong, flexible hoses paired with personalized solutions – that’s the winning combination for your robots and automated systems.
Why? Because robots are super precise, and every task they do needs the right tools. That’s where we come in. We’re experts at crafting high-quality hoses, and we can tailor them to fit your specific needs, like a custom glove for your robot!
No two robot jobs are the same, and we get that. Our team of engineers and technicians work closely with you to understand your unique needs. We then design and build hoses that are tough enough to handle any challenge, from high temperatures to tight bends (view our Engineering Services workflow). The result? Happier robots, smoother workflows, and better results for you.
Curious to learn more? Scroll down to see the different types of hoses we offer and how they can make your robots smile (not literally, but they’ll be working better!). You’ll also find out why even well-maintained robots can sometimes sputter and stall – and what you can do to prevent it.
Contact Masterflex UK – Technical Sales
Make your robot smile again - and produce better!
Masterflex Group Engineering Services: Preserving Performance in High-Temperature Robotics
Challenge
The demanding environment of industrial welding presents significant challenges for robotic efficiency and longevity. Heat and sparks can quickly compromise conventional hoses, leading to performance degradation, downtime, and costly repairs.
Identifying the Thermal Overload
Our expert intervention commenced with a thorough inspection of the Robot and its operating environment. The diagnosis was clear: thermal overload caused by inadequate hose capabilities. The existing hoses were succumbing to heat and sparks, jeopardizing system integrity and productivity.
Tailored Solutions for Demanding Environments
Understanding the specific requirements of welding applications, we proposed customized high-performance hoses designed to excel in harsh conditions. These hoses offer:
- Enhanced temperature resistance: XFlame hydro® Hose withstands elevated temperatures without degradation, ensuring consistent performance.
- Superior spark protection: Advanced construction, exemplified by the Master-Clip SPARK XL Hose, effectively prevents damage from flying sparks, safeguarding the robot’s sensitive components.
- Improved flexibility and durability: Engineered materials ensure optimal flexibility for unrestricted movement while maintaining structural integrity, minimizing the risk of wear and tear.
Collaborative Outcome
Through open communication and collaboration with the engineer and robot manufacturer, we implemented the customized hose solutions. This resulted in:
- Enhanced robot performance: Reduced downtime and improved efficiency facilitated by reliable hoses impervious to heat and sparks.
- Increased productivity: Streamlined operations with minimized disruptions contributed to higher production output.
- Extended equipment lifespan: Durable hoses protected the robot from thermal damage, ensuring long-term functionality and cost savings.
Conclusion
By addressing the specific needs of the welding application, Masterflex Group Engineering Services transformed the performance of the Robot. Our customized high-performance hoses provide a valuable solution for industrial robotics, ensuring optimal results even in the most demanding environments.
Robot’s Achilles Heel: Conquering Chemical Heartburn with Customised Hoses
Challenge
A customer application involving harsh chemicals and abrasive media resulted in leaks, contamination, and downtime. Chemical incompatibility and abrasion resistance of standard hoses were insufficient for these demanding environments leading to performance degradation, downtime, and costly repairs.
Identifying the Problem
After a thorough inspection of the Robot and its operating environment. The diagnosis of the robots “Heartburn Problem” was clear: chemical attack on the existing hose resulting in the weakening of the hose wall and failure. The hoses suffering from abrasion, were not manufactured from the correct type of material required for extended life.
Tailored Solutions for Demanding Environments
Understanding the specific requirements of the application and the nature of the chemical media involved, we proposed customised high-performance hoses designed to excel in harsh chemical conditions. These hoses offer:
- Enhanced Chemical Resistance: The hoses withstood aggressive media, eliminating leaks and contamination concerns. Our Teflon™ PTFE: hoses are renowned for their exceptional chemical resistance and could be a potential solution depending on the specific application requirements.
- Improved Abrasion Resistance: Our Master-Tube PUR 98A Food is a polyurethane hose offering excellent abrasion resistance, good chemical resistance, and food-grade compliance.
- Boosted Performance: Optimized flow characteristics led to better robot efficiency and productivity.
Collaborative Outcome
Through open communication and collaboration with the customer and robot manufacturer, we implemented customized hose solutions. This resulted in:
- Enhanced robot performance: Reduced downtime and improved efficiency facilitated by reliable hoses impervious chemicals and abrasion.
- Increased productivity: Streamlined operations with minimized disruptions contributed to higher production output.
- Extended equipment lifespan: Durable hoses protected the robot from chemical damage ensuring long-term functionality and cost savings.
Conclusion
This case study demonstrates how customized high-performance hoses can be a game-changer for robotic applications in demanding environments. By addressing specific challenges like chemical resistance and abrasion, these solutions can lead to improved performance, reliability, and ultimately, business success.
Overcoming Pressure Limitations: High-Performance Hoses Boost Robot Efficiency
Challenge
A customer using pick-and-place robotics faced frequent performance bottlenecks due to the pressure limitations of standard hoses. Leaks and hose failure caused excessive downtime.
Identifying the Problem
After an investigation of the robots’ hose systems, it was evident that the installed hoses did not meet the pressure requirements of the system and their underperformance was a key factor in the downtime and additional maintenance required.
Tailored Solutions for Demanding Environments
Understanding that the pressure was too great for a standard off-the-shelf product, a hose was designed with a thicker wall to increase the pressure capabilities. After seamless integration, the new high-performance hoses delivered remarkable results:
- Master-Tube PUR 98A: Offers excellent pressure resistance and flexibility for demanding applications.
- Master-Tube PE Ultra: Superior abrasion resistance for demanding applications.
- Master-Tube PA 12w: Offers superior flexibility and pressure resistance for dynamic robot
Collaborative Outcome
Through open communication and collaboration with the customer and robot engineer, we implemented customized hose solutions. This resulted in:
- Enhanced robot performance: Reduced downtime and improved efficiency facilitated by reliable hoses with more than capable pressure performance.
- Increased productivity: Streamlined operations with minimized disruptions contributed to higher production output.
- Extended equipment lifespan: Durable hoses protected the robot from failure ensuring long-term functionality and cost savings.
Conclusion
This case study exemplifies how strategically chosen customized high-performance hoses can transform robot performance and unlock competitive advantages. By addressing critical pressure limitations, these solutions pave the way for enhanced efficiency, productivity, and business success.
Solving Hose Rupture with Customized Solutions
Challenge
A customer’s industrial robots were suffering from frequent hose ruptures, leading to breakdowns and delays.
Identifying the Problem
On examination of the hose system, the standard hoses were found to lack the flexibility and stress crack resistance needed for the demanding robotic environment. Constant repetitive movement was causing premature hose failure.
Tailored Solutions for Demanding Environments
The standard hose was replaced with hoses proven to have excellent flexibility and resistance to stress-related failures.
- Master-Tube PA 12w: Offers superior flexibility and pressure resistance for dynamic robot movements.
- Miniflex PU: Lightweight and compact polyurethane hose ideal for tight spaces and intricate robotic motions.
- Teflon™ PFA: Exceptional chemical and temperature resistance for specific applications requiring extra durability.
Collaborative Outcome
Through good communication and collaboration with the customer, a hose solution was found, resulting in:
- Eliminated hose ruptures: The new hoses withstand demanding conditions, significantly improving robot uptime and preventing breakdowns.
- Enhanced flexibility: Increased agility and precise movements for smoother robotic operation.
Conclusion
With the issue of hose ruptures resolved the experience emphasizes the value of collaboration, expertise, and customized solutions in achieving success. The customer now understands that although two hoses may look the same, their properties can vary immensely.
Abrasion Agony
Challenge
A customer experienced constant repetitive failure due to holes appearing in the hoses on his robotic systems; resulting in production downtime and high maintenance costs.
Identifying the Problem
On inspection of the system, our experts discovered extensive abrasion on the hose components, caused by the hoses rubbing against fixed parts of the robot during repeated movement. Although meeting most requirements, the installed hoses had poor mechanical abrasion resistance.
Solution
Driven by innovation and competition, Jens researches high-performance hoses designed for robotics. He identifies and procures custom-made solutions from Masterflex Group, including:
- Master-Tube PE Ultra: Superior abrasion resistance for demanding applications.
- Master-Tube PUR 98A: Offers excellent pressure resistance and flexibility for demanding applications.
- Master-Tube PA 12w: Offers superior flexibility and pressure resistance for dynamic robot
- Master-PUR Trivolution: Multi-layer construction for excellent flexibility and abrasion resistance.
Collaborative Outcome
Through good communication and collaboration with the customer a hose solution was found resulting in:
- Eliminated hose ruptures caused by abrasion: The new hoses withstand demanding conditions, significantly improving robot uptime and preventing breakdowns.
- Leak elimination: The new hoses withstand wear and tear, preventing leaks and ensuring smooth operation.
- Enhanced flexibility: Increased agility and precise movements for smoother robotic operation.
- Performance boost: Optimized flow characteristics lead to improved robot efficiency and productivity.
Conclusion
With the issue of hose ruptures and holes caused by abrasion resolved, the experience emphasizes the value of collaboration, expertise, and customized solutions in achieving success. This case study demonstrates the power of customized high-performance hoses in optimizing robot performance.
“Our robotic hose solutions push the boundaries of durability by meticulously combining advanced materials, optimised geometries, and robust structures. This synergy ensures they excel under repetitive bending cycles, demanding tensile forces, and twisting stresses, exceeding the limitations of conventional hoses.“
Torsten Gebhardt, Product & Branch Manager Industrial Solutions, emphasizes the critical design elements behind your durable hose solutions for robotics
Unleash Your Robots’ Full Potential: Engineered Hoses for Flawless Performance
Tired of generic hoses limiting your robot’s capabilities?
Masterflex and Novoplast Schlauchtechnik offer customizable high-performance hoses specifically designed for robotics and automation.
Forget leaks, downtime, and performance bottlenecks. Our engineered solutions:
- Optimize flow dynamics for peak robot efficiency.
- Withstand demanding environments – heat, chemicals, harsh abrasions.
- Tailor-made for your unique application – perfect fit, seamless integration.
Elevate your robot’s performance: Let’s engineer the perfect hose solution together.
Click to browse our portfolio or contact our experts now!
Streamline Your Robotics with Engineered Hoses & Expert Collaboration
Your Vision, Masterflex Expertise: High-Performance Solutions for Robotics & Automation
Tired of generic hoses hindering your robots’ potential? Masterflex Group’s customizable high-performance hoses elevate your robot’s capabilities:
- Robust performance: Handle any demand with expert German engineering.
- Seamless integration: Perfect fit for your unique application.
- Extended lifespan: Maximize uptime and efficiency.
Achieve More with Collaborative Engineering:
Masterflex’s dedicated engineering services team collaborates with you to:
- Develop tailored solutions: Address specific challenges in any industry.
- Optimize efficiency: Streamline processes from concept to production.
- Leverage group expertise: Benefit from across-departmental knowledge.
Group-Wide Resources for Your Success:
Our network of specialists tackles complex issues efficiently:
- Custom design development plans: Tailored to your project needs.
- Multidisciplinary teams: Engineers, scientists, and application experts.
- Rigorous testing & adaptation: Ensure optimal performance in real-world scenarios.
Ready to elevate your robots? Contact us today!
The Masterflex Group: The Engineering Services Workflow
Problem and Challenge:
Our journey begins with a thorough understanding. We engage in a deep-dive analysis to pinpoint your specific challenges and goals. This meticulous process lays the foundation for a successful solution.
Analysis by the Sales Department:
With the problem clearly defined, our sales team acts as your first point of contact. We delve into not only technical considerations but also economic and logistical factors. This comprehensive approach ensures we fully grasp your needs and lay the groundwork for efficient progress.
Composition of a Specialist Task Force:
Assembling the perfect team is crucial. We handpick highly qualified specialists based on your unique requirements. This task force leverages diverse expertise and experience to cover every aspect of your project.
Customer Solution:
Our dedicated task force collaborates intensely to craft a tailor-made solution. We seamlessly blend innovative technologies with proven methods, continually refining the approach alongside you. We present the final solution only after rigorous testing and validation, ensuring it perfectly aligns with your specific needs and objectives.
Our brands for robotics and automation applications
Beyond extruded spiral hoses, Masterflex boasts expertise in developing, producing, and selling clip hoses and film hoses. Explore their comprehensive portfolio to find the perfect fit for your application.
NOVOPLAST specializes in extruded hoses made from engineering plastics. They not only excel in material selection but also push boundaries with heat-setting and custom assemblies, offering truly tailored solutions.
APT tackles demanding environments with its expertise in fluoropolymer hoses. Resistant to extreme temperatures and a wide range of industrial chemicals, their solutions offer enduring performance you can rely on.
Request hose solutions for robotics and automation applications here!
Your Masterflex Group contact for robotics and automation applications
Write to us directly via our website. Use our contact form! We will get back to you as soon as possible
Contact Masterflex UK
Let’s Talk About Your Needs: 0161 626 8066